Tape Plant

Advanced Lohia Duotec tape line equipped with beta gauge for monitoring and control of gauge variation is installed at Kaypee to provide quality input for looms. In today’s time, it has become very important to get as close as possible to the required specification and in order to achieve the same, the first and basic need is to get a uniform thickness in tapes. Our production team ensures this happens by checking it various times.

We produce tapes with 685 Denier to 1,320 Denier as per the industry standards.

Total production capacity of 10.8 MT per day

Tape Plant

Advanced Lohia Duotec tape line equipped with beta gauge for monitoring and control of gauge variation is installed at Kaypee to provide quality input for looms. In today’s time, it has become very important to get as close as possible to the required specification and in order to achieve the same, the first and basic need is to get a uniform thickness in tapes. Our production team ensures this happens by checking it various times.

We produce tapes with 685 Denier to 1,320 Denier as per the industry standards.

Total production capacity of 10.8 MT per day

circular looms

Second stage of any woven sack industry is to get desired quality fabric. For this, we have installed 50 Lohia Nova 6 and 4 Starlinger RX 6.1 to get an output of about 118,800 m / day. At Kaypee, we ensure to produce tightly woven fabric with no gapping or creasing of tapes as much as possible. All these looms are continuously maintained to get best of productivity and quality.

As part of quality inspection module, there is a continuous monitoring of defects throughout the day and avoid them in order to reduce the wastage at later stages.

Fabric can be produced in milky white, transparent (natural) as well as any other colours as demanded by the customer.

Lamination Machine

Three high end extrusion coating machines from JP, one tandem and two turnbar allows us to get a production capacity of about 3,75,000 mtr / day. Above all, we have one excellent pelican solvent less lamination machine to laminate about 2,40,000 m of printed glossy / matt BOPP to metallised BOPP. We have in house facility to produce the high quality metallized bags.

The lamination machines are equipped with preheat rollers to get better bond between the BOPP and extrusion as well as fabric and coating. This helps the customer’s bag to sustain for longer duration. Further, the lamination machines are also equipped with brush rollers so that no foreign particles are stuck on the fabric during the lamination process. This ensures the hygiene aspect of the bag.

circular looms

Second stage of any woven sack industry is to get desired quality fabric. For this, we have installed 50 Lohia Nova 6 and 4 Starlinger RX 6.1 to get an output of about 118,800 m / day. At Kaypee, we ensure to produce tightly woven fabric with no gapping or creasing of tapes as much as possible. All these looms are continuously maintained to get best of productivity and quality.

As part of quality inspection module, there is a continuous monitoring of defects throughout the day and avoid them in order to reduce the wastage at later stages.

Fabric can be produced in milky white, transparent (natural) as well as any other colours as demanded by the customer.

Lamination Machine

Three high end extrusion coating machines from JP, one tandem and two turnbar allows us to get a production capacity of about 3,75,000 mtr / day. Above all, we have one excellent pelican solvent less lamination machine to laminate about 2,40,000 m of printed glossy / matt BOPP to metallised BOPP. We have in house facility to produce the high quality metallized bags.

The lamination machines are equipped with preheat rollers to get better bond between the BOPP and extrusion as well as fabric and coating. This helps the customer’s bag to sustain for longer duration. Further, the lamination machines are also equipped with brush rollers so that no foreign particles are stuck on the fabric during the lamination process. This ensures the hygiene aspect of the bag.

Printing Machine

Printing is the most important aspect for any packaging material. To have high quality printing, we have high end printing machine from Pelican that not only has given better printing result, but also better productivity. The printing machine is equipped with eight stations, auto registration controller, viscosity and temperature controller and AVT (Apollo Turbo) for 100% print inspection. We ensure that none of the print defects are passed on to later stages of production.

Apart from Pelican, we also have two Alpha printing machines equipped with Auto Registration Controller and in total we can print about 5,25,000 m / day.

We understand that the first thing that the end consumer catches is the printing on bags, so for that we have in house design team who ensures that all the designs are proper and eye catchy.

Printing Machine

Printing is the most important aspect for any packaging material. To have high quality printing, we have high end printing machine from Pelican that not only has given better printing result, but also better productivity. The printing machine is equipped with eight stations, auto registration controller, viscosity and temperature controller and AVT (Apollo Turbo) for 100% print inspection. We ensure that none of the print defects are passed on to later stages of production.

Apart from Pelican, we also have two Alpha printing machines equipped with Auto Registration Controller and in total we can print about 5,25,000 m / day.

We understand that the first thing that the end consumer catches is the printing on bags, so for that we have in house design team who ensures that all the designs are proper and eye catchy.

Tubers

In order to get better precision in bag widths and to avoid the additional fins on bag, it is the trend of Backseam Bags these days. For this, we have two world class tubers _ one gum based and other extrusion based.

The advantage of extrusion based is that if these bags 0 go in areas with temperature below -20 Celsius, then also the seaming won’t open.

Both the machines combined produces about 230,000 bags / day.

Tubers

In order to get better precision in bag widths and to avoid the additional fins on bag, it is the trend of Backseam Bags these days. For this, we have two world class tubers _ one gum based and other extrusion based.

The advantage of extrusion based is that if these bags 0 go in areas with temperature below -20 Celsius, then also the seaming won’t open.

Both the machines combined produces about 230,000 bags / day.

Finishing

Equipped with imported bag cutting and stitching machines with high end sewing heads from Union Special enables us to provide customers with top class finishing, which attracts all in first view.

Considering the automatic and manual machines, we can produce about 300,000 EZ open bags per day and 3,00,000 bottom stitched bags per day. We have Juki stitching machines for customers who require bags with tags attached (about 1,00,000 bags per day).

Besides, we have specialization in handle bags and can produce about 1,50,000 regular PP handle bags per day as well as 40,000 plastic handle bags per day.

Finishing

Equipped with imported bag cutting and stitching machines with high end sewing heads from Union Special enables us to provide customers with top class finishing, which attracts all in first view.

Considering the automatic and manual machines, we can produce about 300,000 EZ open bags per day and 3,00,000 bottom stitched bags per day. We have Juki stitching machines for customers who require bags with tags attached (about 1,00,000 bags per day).

Besides, we have specialization in handle bags and can produce about 1,50,000 regular PP handle bags per day as well as 40,000 plastic handle bags per day.